Resolve Pump Corrosion in Harsh Systems with Ceramic Resurfacing

26 September 2022

Industries nowadays maximise pumps to effectively transport various materials. Some of these materials include raw water, sewage water, waste products, oils, and liquid soap. Since these materials boast varying properties, business owners should ensure that their pumps’ general composition will match the media they tend to transport through different processes.

Now, even with the right pump systems, their efficiency can still deteriorate over a long time of use. And while modern pump designs and coating methods have improved their performance, business owners can still carry out some more things to prolong their service life.

But before anything else, one might first know pump corrosion and all potential causes of this issue, as it often affects a lot of industrial operations that use pumps.

A Quick Overview of Pump Corrosion

One of the leading issues in pump systems today is corrosion.

Corrosion happens whenever a refined metal deteriorates due to the action of air, moisture, or chemical on its surface. It is often the culprit behind pump wear and deterioration. It can also damage the impeller, suction side plate, and nozzle. As this problem continues to exist, it can eventually deviate the pump from its best efficiency point or BEP curves, which leads to higher production and maintenance costs. Downtimes are also expected with pump corrosion.

To make things worse, pump corrosion may slowly co-exist and merge with erosion, which is another problem that industrial plant owners should deal with. The combination of corrosion and erosion may occur once a corrosive fluid or metal component moves through the fluid inside the pump systems, resulting in a speedy metal loss.

The Wonders of Ceramic Resurfacing

The very existence of pump corrosion can be costly and damaging to one’s business operation. Fortunately, businesses can utilise ceramic resurfacing as one way to resolve or prevent this issue from occurring and ruining industrial processes.

Ceramic resurfacing is the application of erosion/corrosion-resistant coatings to the surfaces of pump systems and their components. These coatings can also be utilised for rebuilding purposes, making sure that the efficiency of pumps and other equipment can increase significantly. Ceramic resurfacing is highly recommended for pump systems that are utilised in aggressive and harsh industrial environments. Some components that can take advantage of ceramic resurfacing are valves, condenser tubes, heat exchangers, pipes, and impellers.

As for industries, ceramic resurfacing can be maximised in water processing, oil and gas, power generation, paper, and marine industries.

Ceramic Resurfacing Primary Benefits

The coatings used for this specific protective process can effectively combat erosion, corrosion, chemical attack, high temperature, and cavitation. They can even be used to negate energy losses, which can affect their overall efficiency and lifetime cost. The more energy is consumed, the higher their lifetime cost will be.

Tons of benefits can then be expected with ceramic resurfacing. These benefits include improved efficiency and performance of the pumps, enhanced life expectancy, minimised downtimes, and eradicated costly replacement costs.

To acquire the benefits of ceramic resurfacing, you can contact us at Fluid Sealing.

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