Increase the Service Life of Industrial Pump Internals through Ceramic Resurfacing
26 April 2023Industrial pumps play a crucial role in various industrial processes. These processes involve the transfer of mechanical energy into a fluid, which generates hydraulic energy.
The internal components of these pumps may be subject to wear and tear over time. And as they deteriorate, they can lead to reduced efficiency, increased downtime, and even catastrophic failure. To prevent these issues and increase the service life of industrial pump internals, industrial plant owners like you should subject them to ceramic resurfacing.
An Overview of Ceramic Resurfacing
Ceramic resurfacing is a process that involves the application of a ceramic coating to the surface of pump internals. Generally, the ceramic coating is highly resistant to wear, corrosion, and erosion, which provides superior protection to components against the harsh conditions that industrial pumps are exposed to.
As industrial plant owners, you can expect tons of benefits from ceramic resurfacing your industrial pump internals. For one, this process can provide improved efficiency in your pump operations. Ceramic coating is highly smooth, which helps in reducing friction and allows for better flow rates. It then leads to reduced energy consumption, saving you some money on energy bills and reducing the carbon footprint of the operation.
Ceramic resurfacing can also increase the service life of your industrial pump internals. Its resistance to wear, corrosion, and erosion provides a long-lasting solution for protecting your pump internals, reducing maintenance costs and increased uptime and maximising the productivity of the operation.
Other benefits of ceramic resurfacing include reduced industrial pump downtimes, improved corrosion resistance, and enhanced erosion resistance.
Ceramic Resurfacing Primary Steps
Many steps are involved in ceramic resurfacing. Some of these steps are as follows.
1. Prepare the Surface: The first step in ceramic resurfacing is the prepare the surface of your industrial pump internals. Their surface should be free of any dirt, oil, or other contaminants to prevent them from interfering with the ceramic coating adhesion. They can be cleaned by using a solvent. Sandblasting the surface can also remove any contaminants and generate a rough surface to enhance the adhesion of the coating.
2. Apply the Ceramic Coating:The next step involves the application of the ceramic coating. It is applied through a spray gun, which allows the application of a uniform coating layer to the surface. Several coats may need to be applied to achieve the required thickness.
3. Start the Curing Process: The curing process must then start with the application of ceramic coating. It involves exposing the coated surface to high temperatures for a specific number of hours. The process’s temperature and duration often depend on the type of ceramic coating used as well as the specifications set by the manufacturer.
4. Finish the Surface: After the ceramic coating has been cured, you must finish the surface so it can be free of imperfections. This step can be done by polishing or grounding the surface to achieve a quality finish.
When applying ceramic resurfacing to industrial pump components, it should only be carried out by personnel who utilise proper safety equipment like gloves, eye protection, and a respirator. Choosing the right ceramic coating is also essential to ensure that the industrial pump components will be protected against corrosion, erosion, and wear. Monitoring the coated surface is likewise needed to identify any potential issues with the new coating.
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